Monitoring System with AI Diagnostics
Rotating equipment condition monitoring using AI-powered predictive analytics to prevent failures and improve efficiency
+6 %
To Performance*
−40 %
Maintenance Costs*
+4%
Profit Increase*
24/7
Equipment Monitoring
Early defect detection — before the first warning signs
Deviations are detected at the very early stage of defect formation
All equipment is monitored 24/7. AI algorithms detect even the slightest deviations before a diagnostician can notice them.
Up to 40% savings on repairs and spare parts.
Switch to condition-based maintenance. Plan your procurement in advance and avoid keeping excess inventory in the warehouse.
Reduce downtime and schedule disruptions
The system alerts you to potential issues well before they reach a critical point. Operate in a planned and stable mode.
Access data and reports from anywhere via a secure channel
No matter where you are, you always know what’s happening with your equipment. Access data from any device via a secure channel.
How does the system detect a breakdown before you do?
It monitors the health of critical equipment around the clock: analyzing vibrations, noise, temperature, pressure, and other parameters. The key is that it doesn’t just detect deviations — it predicts breakdowns months in advance.
01
The sensors detect even the slightest deviations
The system connects to electric motors, pumps, fans, and other units, and starts collecting real-time data.
02
The AI analyzes data and predicts failures
The generative model is trained on thousands of cases. It detects hidden anomalies that are not yet visible to engineers and predicts failures with 95.3% accuracy.
03
You receive a report with recommendations
Instead of alarming failures, you receive a clear report with remaining life estimates, possible causes of malfunctions, and maintenance recommendations.
04
Everything is managed through the cloud, hassle-free
The interface is accessible from any device. Data is transmitted via a secure channel. Integration takes as little as 2 weeks.
An industry where every minute matters
Used in industries where downtime is unacceptable: metallurgy, oil & gas, cement, and other sectors. Early detection of hidden defects reduces failures, increases reliability, and saves businesses millions.
Mining
Metallurgy
Oil & Gas
Cement Industry
Pipelines
Power & Energy
How We Prevented Breakdowns and Downtime
JSC “Qarmet”
The system detected mechanical loosening of the electric drive’s bearing. After the repair work, vibration velocity levels returned to normal ranges.
LLP “KAZ Minerals”
The IDM system effectively predicted defects in the 1.5 MW motor bearing, which made it possible to replace it in time.
JSC “Almalyk MMC”
Based on the information provided by the IDM-Online system, the operations team was able to quickly select the right moment and adjust the contact pattern of the ring gear.
PC “Kaztsinkmash”
The system indicated uneven radial interference and insufficient lubrication.
During the shutdown, the operations team reassembled the bearing unit and applied lubrication
Rates for Your Business Needs
Cost of implementing the monitoring system, excluding VAT
Want more details? We’ll explain how the system works, what suits your needs, and how quickly everything can be up and running.
4 vibration sensors for basic equipment diagnostics
€25 000 for implementation
Two years of support are included in the package price
“Analytics” Subscription
€100/month starting from the 25th month
4 vibration sensors and 4 temperature sensors for basic equipment diagnostics
€29 000 for implementation
Two years of support are included in the package price
“Analytics” Subscription
€125/month starting from the 25th month
8 vibration sensors for advanced equipment diagnostics
€35 000 for implementation
Two years of support are included in the package price
“Analytics” Subscription
€125/month starting from the 25th month
8 вибродатчиков, 8 температурных для продвинутой диагностики оборудования
€41 000 for implementation
Two years of support are included in the package price
“Analytics” Subscription
€150/month starting from the 25th month
12 vibration sensors for in-depth equipment diagnostics
€45 000 for implementation
Two years of support are included in the package price
“Analytics” Subscription
€150/month starting from the 25th month
12 vibration sensors and 12 temperature sensors for in-depth equipment diagnostics
€52 000 for implementation
Two years of support are included in the package price
“Analytics” Subscription
€175/month starting from the 25th month
FAQ: Frequently Asked Questions
We’ve answered frequently asked questions to help dispel doubts, understand the technologies, and feel confident in your decision.
What if the system makes a mistake and misses a breakdown?
IDM-Online continuously monitors equipment across multiple parameters and uses AI to detect even the slightest deviations in time. In case of any ambiguous situation, the data is additionally verified by engineers, minimizing the risk of missing a breakdown.
How quickly can I implement IDM-Online at my facility?
Implementing IDM-Online takes about 12 weeks, including delivery, installation, and commissioning. After that, monitoring operates continuously.
How can I convince management that the system will pay off?
IDM-Online detects defects in advance, allowing you to extend equipment life and avoid unplanned downtime. The economic benefit is reflected in reduced repair costs and increased productivity. If you know the cost of one hour of downtime for critical equipment, we can help calculate the payback period for implementing our system.
How difficult is it to work with the system? Do I need training?
IDM-Online is designed to be user-friendly: the system automatically analyzes data and provides clear recommendations. Training takes minimal time, and the team receives ready-made reports and notifications in a convenient format.
My industry is non-standard. Will your system suit my case?
IDM-Online can be configured for specific equipment and has already been used on various types of machinery — from mills and gearboxes to pumps and fans. For non-standard industries, our team is ready to adapt the system to your needs.
Blog REGarding the Future of Monitoring
We’ve answered frequently asked questions to help dispel doubts, understand the technologies, and feel confident in your decision.